102.02 Contents of Proposal - Progress Clause

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Progress Clause

Note: for projects containing structural steel please see Section 707 - Structural Steel Project Scheduling
Spec Book Section 102

The progress clause is intended to specify the construction timing and schedule requirements to the contractor. The progress clause is provided by the Construction Engineer at the Omissions and Errors Check (OEC) meeting. This document provides the project start and completion dates as well as any interim dates (e.g. open to traffic, staging, milestone) The contractor is required to prepare a progress schedule for submittal that incorporates the project dates as noted in the progress clause. Traffic requirements and liquidated damages are not to be described in detail in the progress clause. However, the progress clause must mention that failure to meet the specified date(s) will result in the assessment of liquidated damages as specified in other contract documents.

If the project involves an expedited schedule, the progress clause is to include the language referenced in the Boilerplate Progress Clause.

The Special Provision for High-Tension Cable Barrier, 12SP807(F), requires corrective action for end terminal foundation movement exceeding one inch within 12 months of final cable tensioning. This requirement dictates that high-tension cable barrier projects must have delayed final acceptance. The final acceptance date must occur after the 12 month acceptance period for the barrier and after any corrective work required of the contractor. This will ensure specification compliance and allow the completion of any corrective actions.

Progress clause documentation must also take this 12 month acceptance period into account for final project completion dates. The contractor must have time to complete the required measurements and perform any corrective action that is required. It is suggested that an additional 60 days be included on these projects in addition to the 12 month period to allow for completion of corrective action.


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Boilerplate Progress Clause

The file link provided below is intended to serve as a boilerplate document for creating a progress clause. Text is to be reviewed, deleted, modified, or added before incorporation into the proposal document.

File:Boilerplate Progress Clause Template 12-6-17.docx

The link will take you to a separate page to download the file.

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Progress Clauses with Incentive or A+B Schedules

Incentive special provisions provide monetary amounts for completion of work before specified contract dates. These special provisions, if applicable, are to be referenced in the progress clause for successfully meeting dates or times, but the specific incentive requirements and monetary amounts are to be included in a unique special provision. The special provision is to be titled Special Provision for Incentive, (Route (Structure Number)), (Incentive Type). The structure number is only to be included on bridge projects and if the bridge has an associated incentive. Incentive types are: Completion of Work; Interim Completion of Work; and Open to Traffic. Incentive projects are to include the Special Provision for Extension of Time and Increased Costs for Incentive Projects.

MDOT is phasing out the disincentive terminology. This language simply references failure to meet the contract incentive requirements. The disincentive language is not to be used on construction oversight documentation. Not meeting the incentive requirements will result in the application of liquidated damages and the associated pay item “Liquidated Damages, Other”.

The calculation of incentive values based on user delay costs must be documented and placed in the appropriate project folder in the ProjectWise directory.

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Progress Clause for Steel Superstructure Projects

This document provides guidance to the TSC construction/project engineer in determining contract milestones for the progress clause in projects requiring steel beams or steel girders, and large format steel foundation piling. This formation is to be used to estimate timeframes for the progress clause for the order and delivery of steel piling, and beams/girders after the project award.

Once a bridge project is awarded, the contractor will place an order with a structural steel fabricator. The structural steel fabricator will then need to place an order with a steel mill for the required plates and shapes. The steel mills produce heats of different types and sizes of steel. For example, a mill may produce 36-inch rolled beams one week and piling the following week, and other mills may exclusively produce plates, but only roll certain thicknesses once or twice a month. Structural steel rolled in a given heat is typically already devoted to an already placed order, and the mill rolling typically occurs between four to twelve weeks after the order has been placed. Many factors influence when a fabricator can take delivery from a mill, including demand from other states’ bridge programs, demand from other domestic and international industries, cost, availability, and stockpiles of raw material; and production status of mills around the country. Fabricators do not stockpile most types of beams or plate steel. This is consistent with the just-in-time concept of manufacturing common in industry today.

For some small orders or certain types of steel, such as pin and hangers (link plates and pins), fabricators can purchase the needed steel through warehouses or they may have their own supply. For emergencies, such as from a high load impact, fabricators can purchase the needed steel items from national warehouses. However, the cost of this steel may be much higher, and is not economically feasible (to the fabricator or the state) for large orders.

The table below details the recommended timelines in which steel delivery to the project site can be expected.


Table 707.1
Work Item – Order and Delivery of Steel Beams Time
Plate Girders and Rolled Beams – with flange thicknesses less than three inches 26 weeks after award
Bascule, Arch, Tub Girder, High Performance Steel (HPS Grade 70 or 100), Plate Girders and Rolled Beams – with flange thicknesses three inches or greater Consult Structural Fabrication Unit(*)
Pipe pile in excess of 14 inches nominal diameter, and HP shapes greater than 14 inches in depth. 12 weeks after award


  • Contact Matthew Filcek(517-322-5709) or Jeff Weiler (517-322-1235) of the Operations Field Services Division’s Structural Fabrication Unit for assistance in developing the timeframes for order and delivery of steel in preparing the progress clause.


For plate girders and rolled beams with flange thicknesses less than three inches, the recommended time from award to delivery at the project site is based on the following:

  • Up to three months for steel delivery from mill to fabricator,
  • Up to two months for fabrication,
  • Up to one month for submittal and approval of requests for information (RFI’s) and shop drawings, and shipping of the fabricated product to the project site.

Smaller diameter pipe pile and pile shapes such as HP12 and HP14 are rolled by multiple steel mills on a regular basis and should be readily available. For pile sections greater than 14 inches in diamater or depth, such as HP16 and HP18 shapes, and 16 inch diameter pipe pile, there are fewer mills to choose from and the rolling schedules are less frequent. Therefore, the recommended time frame for those shapes is 12 weeks after award. This is based only on delivery since fabrication time and shop drawings are not required.

While in many cases for structural steel, delivery can occur before the 26 week time frame, there are many variables which can influence steel delivery and frequently they cannot be determined at the time the progress clause is written. In addition to the factors influencing delivery of steel from the mill to the fabricator, the contractor that is awarded the contract and the fabricator they choose can affect the timeline. The fabricator chosen by the contractor may have less work or greater production capabilities than another fabricator. Some fabricators may try to book their production schedules such that by late winter or early spring they are fully booked through the summer or into fall. For this reason jobs let in the spring may have fewer fabricators available to complete the work and the jobs can be difficult to complete in one season especially if designed for part-width construction. In addition, the timeline to deliver steel beams for stage one of a part-width project may take the majority of the recommended timeline for delivery of both stages as the fabricator may elect to apply some aspects of fabrication to both stages instead of completing stage one in total before starting on stage two. The mill order and other milestones may take equal time whether they include one or both stages.

For the reasons outlined above, it is recommended that the table above be used when developing progress clauses for projects with steel superstructures or large format piling. Careful consideration is to be made on projects with staged construction, or interim completion or interim open to traffic dates.

If you have any questios please contact Matthew Filcek, Structural Fabrication Engineer, at FilcekM@michigan.gov or 517-322-5709.

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Determination of Work Days/Completion Date

Work Day/Completion Date Determination, Figure 102-2, shows the worksheet to be used for calculating the estimated time to complete major work items and arrive at the total work days/completion date for completion of all work items. Anticipated start dates should consider letting date and earliest possible award dates to avoid an unrealistic completion date on calendar day date projects. This worksheet should remain on file at the project office and become part of the permanently retained project files for audit purposes.

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Critical Path Networks

Critical Path Networks are often needed to develop the Progress Clause for a project. With MDOT-designed projects, the project manager is required to develop a Critical Path Network on any project that includes an Incentive or Special Liquidated Damages clause. It is recommended that the project manager develop a Critical Path Network for projects with the following characteristics:

Critical Path Network Project Characteristics
1

New construction.

2

Major reconstruction or rehabilitation on an existing roadway that will severely disrupt traffic.

3

Unique or experimental work.

4

More than one construction season.

5

Complex staging (multiple stages with traffic shifts).

There may be other projects that do not meet these criteria which should have a Critical Path Network. The project manager will need to evaluate each project separately. The appropriate construction staff Engineer from the Construction Section and the Engineer assigned to the project should be consulted when determining the need for and when developing a Critical Path Network.

Preparation of a Critical Path Network is a requirement on all consultant-designed projects, regardless of the project type or complexity. The Engineer should contact the Design Consultant Coordination Unit for the project's critical path, if they have not received it, to prepare the Progress Clause.

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Critical Path - Construction Time Estimates

The following are average production rates for major work items which, when multiplied or divided by the work item quantities on a project, determine the estimated time (in workdays) to complete an item. These rates should be used as guides and adjusted as necessary to reflect project specific issues and concerns or previous work history in the project area.

Drainage
Work Item
Time

Cross Culverts

  • Rural Highways
  • Expressways
  • Large Headwalls
  • Slab or Box Culverts
  • Plowed-In Edge Drain (production type project)
  • Open-Graded Underdrain (production-type project)


130 ft/day

160 ft/day

5 days/unit

5 days/pour

14,800 ft/day

3,940 ft/day

Sewers

  • 0-6 ft (up to 60 inches)
  • 0-6 ft (over 60 inches)
  • 6 ft-over (up to 60 inches)
  • 6 ft-over (over 60 inches)
  • Jacked-In-Place
    • Including excavation pit and set up
  • Tunnels
    • Hand Mining
    • Machine Mining
    • Including excavation pit and set up


130 ft/day

80 ft/day

80 ft/day

65 ft/day

40 ft/day

min. 5 days


25 ft/day

65 ft/day

min. 5 days

Manholes

3 units/day

Catch Basins

4 units/day

Utilities
Work Item
Time

Water Main (up to 16 inches)

  • Flushing, Testing and Chlorination

330 ft/day 4 days

Water Main (20 to 40 inches)

  • Flushing, Testing and Chlorination

80 ft/day 5 days

Order and Deliver 24 inch HP Water Main

50 days/order

Gas Lines

330 ft/day

Earthwork and Grading
Work Item
Metro Exp-Time
Rural-Time

Embankment (CIP)

2000 yd3/day

7000 yd3/day

Excavation and/or Embankment (Freeway)

2000 yd3/day

12,000 yd3/day

Excavation and/or Embankment (Reconst)

1000 yd3/day

5000 yd3/day

Embankment (Lightweight Fill)

400 yd3/day

800 yd3/day

Muck (Excavated Waste and Backfill)

2000 yd3/day

Excavation (Widening)

800 yd3/day

Grading (G and DS)

1000 yd3/day

Subbase and Selected Subbase (up to 7.4 m)

800 yd3/day

Subbase and Selected Subbase (7.4 m and over)

600 yd3/day

Subgrade Undercut and Backfill

2000 yd3/day

Subbase and Open-Graded Drainage Course

600 yd3/day

Surfacing - Concrete
Work Item
Time

Concrete Pavement (24 ft)

  • Including Forming and Curing

540 yd2/day

min. 7 days

Pavement (24 ft)

3940 ft/day/course

Concrete Ramps (16 ft)

  • Including Forming and Curing

980 ft/day

min. 7 days

Curb (1 side)

2460 ft/day

Concrete Shoulder - Median

1400 yd2/day

Sidewalk (Patching)

80 yd2/day

Sidewalk

220 yd2/day


Structures
Work Item
Time

Sheeting (Shallow)

100 ft/day

General Excavation at Bridge Site

1000 yd3/day

Excavation for Substructure (Footings)

1 unit/day

Piles (40 ft)

15 piles/day

Substructure (Piers and Abutments)

5 days/unit

Order and Delivery of Beams

  • Plate Girders
  • Rolled Beams

100-120 days/order

90-120 days/order

Concrete Beams

50 days/order

Erection of Structural Steel

3 days/span

Bridge Decks

  • Form and Place Reinforcement (200 ft Structure)
  • Pour Deck Slab (1 1/5 days pour)
  • Cure

15 days

2 days/span

14 days

2 Course Bridge Decks

  • Add 9 days for Second Course Latex
  • Add 12 days for Second Course Low Slump

Sidewalks and Railings

  • Sidewalks and Parapets
  • Slip Formed Barriers

5 days/span

2 days/span

Clean Up

10 days

Pedestrian Fencing

  • Shop Plan Approval and Fabrication
  • Erection

1-2 months

1 week/bridge

Riprap Replacement

  • Bucket Dumped
  • Bucket Dumped and Hand Finished

500 yd3/day

170 - 680 yd3/day


Retaining Walls
Work Item
Time

Retaining Walls

1 panel/day

min. 10 days


Railroad Structures
Work Item
Time

Grade Temporary Runaround

1000 yd3/day

Ballast, Ties and Track

160 ft/day

Place Deck Plates

5 days/span

Waterproof, Shotcrete and Mastic

5 days/span


Railroad Crossing Reconstruction
Work Item
Time

Railroad Crossing Reconstruction

10-15 workdays (depends whether concrete base is involved)


Temporary Railroad Structures
Work Item
Time

Order and Deliver Steel

55 days/order

Erect Steel

1 day/span

Ties and Track

3 days/span


Pump House
Work Item
Time

Structure

30 days/yd

Order and Deliver Electrical and Mechanical Equipment

90 days

Install Electrical and Mechanical Equipment

30 days

Miscellaneous
Work Item
Time

Removing Old Pavement

200 ft/day

Removing Old Pavement for Recycling (24 ft)

1480 ft/day

Crushing Old Concrete for 6A or OGDC

1500 tons/day

Removing Trees (Urban)

15 units/day

Removing Trees (Rural)

30 units/day

Removing Concrete Pavement

540 yd2/day

Removing Sidewalk

300 yd2/day

Removing Curb and Gutter

1480 ft/day

Removing HMA Surface

1910 yd2/day

Conditioning Aggregate

1080 yd2/day

HMA Base Stabilizing

2990 yd2/day

Ditching

1970 ft/day

Trenching for Shoulders

2460 ft/day

Station Grading

2000 ft/day

Clearing

9570 yd2/day

Restoration (Topsoil, Seeding, Fertilizer and Mulch)

1970 yd2/day

Sodding

2510 yd2/day

Seeding

47,800 yd2/day

Guardrail

750 ft/day

Fence (Woven Wire)

1180 ft/day

Fence (Chain Link)

490 ft/day

Cleanup

1970 ft/day

Concrete Median Barrier

  • Cure

980 ft/day

min. 7 days

Reroute Traffic (Add 4 Days if 1st Item)

1 day/move

Concrete Glare Screen

1480 ft/day

Light Foundations

  • Order and Delivery

6 units/day

6-8 weeks/order

Remove Railing and Replace w/Barrier (1-2 Decks at a Time)

4 days/side

Longitudinal Joint Repair

1910 ft/day

Crack Sealing

15,750 ft/day

Joint and Crack Sealing

1640 ft/day

Repairing Pavement Joints - Detail 7 or 8

660 ft/day

Seal Coat

21,000 lane ft/day

Diamond Grinding/Profile Texturing Concrete

3950 yd2/day

Rest Area Building

  • Order Material
  • Construct Building


3 months

9 months

Tower Lights

  • Order and Deliver Towers


100 days

Weigh-In-Motion

  • Order and Deliver Materials
  • Order and Deliver with Installation


1 month-6 wks

3 months

Raised Pavement Markers

300 ea/day

Attenuators

2 ea/day

Shoulder Corrugations, Ground or Cut

5 - 6 miles/side/day

Aggregate Base

3120 yd2/day

Aggregate Shoulder

380 yd2/day

Freeway Signing - 3# Post Type

50 signs/day


Concrete Joint Repair
Work Item
Time

Concrete Joint Repair

(High Production - Project with >1000 patches)

  • Average (6 ft)
  • Large (>6 ft)

50 patches/day

600 yd2/day



Structural Repair
Work Item
Time

Bridge Painting

110 yd2/day

Pin and Hanger Replacement

  • Order Pin and Hanger

3 beams/day

60 days

Scarifying (Including Cleanup)

12,000 yd2/day

Joint Removal (Including Cleanup)

  • Forming and Placement

13 ft/day

12 ft/day

Hydro-Demolishing

980 ft/day

Barrier Removal

  • Placement

50 ft/day

150 ft/day

Hand Chipping (Other than Deck)

0.24 yd3/person/day

Casting Latex Overlay

820 ft/day

Curing Overlay

  • Regular
  • High Early


4 days

1 day

Thrie Beam Retrofit

100 ft/day

Beam End Repairs

  • Welded Repairs
  • Bolted Repairs
  • Bolted Stiffeners (Pair)
  • Grind Beam Ends
  • Welded Stiffeners (Pair)
  • H-Pedestal Repairs
    • Welded Repair
    • Replacement


0.75 days/repair

0.50 days/repair

0.25 days/repair

0.25 days/repair

0.25 days/repair


0.50 days/repair

1 day/each

Deck Removal

280 yd2/day



Surface - HMA
Work Item
Time

Metro-Primary (<20,000 tons)

  • Paving
  • Joints
  • Cold Milling
  • Aggregate Shoulders


600 tons/day

490 ft/day

4070 yd2/day

990 tons/day

Metro-Primary (>20,000 tons)

  • Paving
  • Joints
  • Cold Milling


600 tons/day

650 ft/day

8970 yd2/day

Metro-Interstate (>20,000 tons)

  • Paving
  • Joints
  • Aggregate Shoulders


1210 tons/day

1180 ft/day

990 tons/day

Urban-Primary (<20,000 tons)

  • Paving
  • Joints
  • Cold Milling
  • Rubblizing
  • Aggregate Shoulders


710 tons/day

330 ft/day

2030 yd2/day

2030 yd2/day

500 tons/day

Urban-Primary (>20,000 tons)

  • Paving
  • Joints
  • Cold Milling
  • Aggregate Shoulders


1100 tons/day

390 ft/day

2030 yd2/day

550 tons/day

HMA Shoulders (1 Side per Course)

2460 ft/day

Urban-Interstate (>20,000 tons)

  • Paving
  • Joints
  • Cold Milling
  • Rubblizing
  • Aggregate Shoulders


1320 tons/day

720 ft/day

2030 yd2/day

6940 yd2/day

710 tons/day

Rural-Primary (<20,000 tons)

  • Paving
  • Joints
  • Cold Milling
  • Crush and Shape
  • Aggregate Shoulders


710 tons/day

390 ft/day

650 tons/day

12,000 yd2/day

710 tons/day

Rural-Primary (>20,000 tons)

  • Paving
  • Joints
  • Cold Milling
  • Crush and Shape


1210 tons/day

490 ft/day

880 tons/day

12,000 yd2/day

Rural-Interstate (>20,000 tons)

  • Paving
  • Joints


1410 tons/day

720 ft/day

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