Difference between revisions of "702 - Mortar and Grout"

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<center><span STYLE="font: 40pt arial;">'''Mortar and Grout'''</span></center>
 
<center><span STYLE="font: 40pt arial;">'''Mortar and Grout'''</span></center>
  
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<center>[http://mdotcf.state.mi.us/public/specbook/files/2012/702%20Mortar%20and%20Grout.pdf 2012 STANDARD SPECIFICATIONS FOR CONSTRUCTION - SECTION 702]</center>
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Please see [[1005_-_Mortar_and_Grout_Mixtures#1005_-_Mortar_and_Grout_Mixtures|1005 - Mortar and Grout Mixtures]]  
  
  
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==GENERAL==
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[[Category:Construction Manual]]
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[[Category:Division 7]]
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Mortar and grout is a mixture of:
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[[Category: Section 702]]
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[[Category:New CM Format]]
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* cement.
 
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* fine aggregate (except for expansive grout).
 
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* concrete admixtures (when specified).
 
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* water.
 
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Stiff mixtures are classified as '''mortars'''.  Fluid mixtures are classified as '''grouts'''.
 
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{{top}}
 
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==MATERIALS==
 
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{| class="wikitable"
 
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<center>'''Materials'''</center>
 
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<center>'''Requirements'''</center>
 
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Portland Cement Type I, Type IA
 
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<center>[http://mdotcf.state.mi.us/public/specbook/files/2012/901%20Cement%20and%20Lime.pdf 901]</center>
 
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Masonry Cement Type N, Type S, Type M
 
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<center>[http://mdotcf.state.mi.us/public/specbook/files/2012/901%20Cement%20and%20Lime.pdf 901]</center>
 
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Hydrated Lime Type S, Type SA
 
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<center>[http://mdotcf.state.mi.us/public/specbook/files/2012/901%20Cement%20and%20Lime.pdf 901]</center>
 
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Air - Entraining Admixture
 
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<center>[http://mdotcf.state.mi.us/public/specbook/files/2012/901%20Cement%20and%20Lime.pdf 901]</center>
 
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Fine Aggregate 2NS, 2MS
 
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<center>[http://mdotcf.state.mi.us/public/specbook/files/2012/902%20Aggregate.pdf 902]</center>
 
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Water
 
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<center>[http://mdotcf.state.mi.us/public/specbook/files/2012/911%20Water.pdf 911]</center>
 
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<center>'''Specialized Materials for . . .'''</center>
 
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<center>'''See Subsection'''</center>
 
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Non-shrinking Mortars and Grouts
 
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<center>[http://mdotcf.state.mi.us/public/specbook/files/2012/702%20Mortar%20and%20Grout.pdf 702.03.B]</center>
 
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Expansive Grouts
 
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<center>[http://mdotcf.state.mi.us/public/specbook/files/2012/702%20Mortar%20and%20Grout.pdf 702.03.C]</center>
 
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Mortars and grouts:
 
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* may be remixed but will not be retempered or used after they have begun to set.
 
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* will be used only when the materials being mortared or grouted are at a temperature of 40°F (5°C) or higher and will remain so for the duration of the required curing period.
 
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{{top}}
 
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===Mixture Requirements===
 
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====Standard Mortars and Grouts====
 
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The cement and fine aggregates will be proportioned by weight for batches of 1 cubic yard (1 m<sup>3</sup>) or more, and by weight or volume for smaller batches.  '''''Table 702-1''''' gives the mix proportioning information for standard mortars (R-2 & R-3) and grout (R-1).  Water is added in amounts necessary to obtain the consistency required for the work.
 
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{{top}}
 
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====Non-shrinking Mortar and Grout====
 
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Nonshrinking mortar and grout will not be used in contact with prestressing tendons or other highly stressed steel.
 
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Type H-1 (Non-metallic)
 
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* Used for dowels and anchor bolts.
 
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* Will be a premixed material.
 
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* The material selected will be from the Qualified Products List.
 
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* Water will be added in amounts necessary to obtain a mortar or grout consistency required for the work.
 
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{{top}}
 
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====Expansive Grout, Type E-1====
 
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Expansive grout, Type E-1, is used for filling the void around post-tensioned tendons in precast concrete box beams.  The grout will be proportioned as follows:
 
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{| class="wikitable"
 
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<center>'''Materials'''</center>
 
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<center>'''Per cubic yard (m<sup>3</sup>)'''</center>
 
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Portland Cement Type I
 
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<center>94 pounds (42.6 Kg)</center>
 
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Water, Maximum
 
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<center>5 gallons (19 L)</center>
 
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Expansive Admixture
 
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<center><nowiki>*</nowiki></center>
 
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<nowiki>*As recommended by the manufacturer</nowiki>
 
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{{top}}
 
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====Requirements:====
 
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No sand will be used in the grout mixture.
 
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The grout will attain a 28-day minimum compressive strength of 3000 psi (25 MPa), according to ASTM C 942, but the grout will be proportioned by these specifications.
 
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The expansive admixture, including any plasticizing or water reducing agent, will not contain chloride ions &gt;0.50 percent by admixture weight nor any fluorides, sulfides, nitrates or thixotropic additives.
 
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The admixture may be in liquid or solid form.
 
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Aluminum powder of the proper fineness and quantity, or other approved gas evolving material that is well dispersed throughout the admixture, will be used.
 
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The grout will have an unrestrained expansion of 5 percent to 10 percent, according to ASTM C 940, except that the grout will be proportioned by these specifications and the expansion will be determined at three hours.
 
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[[File:Table 702.03-2.jpg|thumb|center|750px|Table 702-1 - Proportioning Standard Mortars and Grouts]]  
 
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[[File:Table 702.03-3.jpg|thumb|center|750px|Table 702-1 - Proportioning Standard Mortars and Grouts (Metric)]]
 
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{{top}}
 
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==CONSTRUCTION==
 
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<span style="color: red"> -Reserved- </span>
 
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{{top}}
 
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==MEASUREMENT AND PAYMENT==
 
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<span style="color: red"> -Reserved- </span>
 
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{{top}}
 

Latest revision as of 14:29, 12 February 2026

702
Mortar and Grout

Please see 1005 - Mortar and Grout Mixtures